cordura Motorcycle Jacket manufacturing costs
Cost Breakdown: Manufacturing a Premium Cordura Motorcycle Jacket
1. Material Costs
Cordura Fabric: Our jackets use the highest quality 1000 Denier Cordura nylon fabric, renowned for exceptional durability and superior abrasion resistance. At approximately £16–£20 per yard, with 2.5 to 3 yards required, material costs per jacket range from £40–£60.
Defita and Technical Fabrics: To enhance abrasion protection, we incorporate Defita reinforcements and other specialised textiles in high-impact areas. These premium fabrics add £6–£10 per jacket.
Zips, Velcro, and Magnets: Heavy-duty waterproof zips and robust Velcro fastenings are included, costing £4–£6. Integrated rare-earth magnets serve as a reliable secondary fastening should the Velcro wear down or fail, providing an innovative and secure closure that extends the jacket’s lifespan.
2. Armour Components
CE Level 2 Certified Armour: We fit top-level CE Level 2 armour inserts at shoulder, elbow, and back positions, offering superior shock absorption and impact protection. The cost for certified armour ranges between £35–£50 per set.
3. Manufacturing Costs
Labour: Expert craftsmanship ensures precise assembly of the three-layer jacket system. Labour costs for small batch production are £20–£30 per jacket, reflecting skilled tailoring and quality control.
Overheads: Factory utilities, maintenance, and administration overhead contribute £7–£12 per jacket.
4. Shipping and Logistics
Shipping to the UK: Depending on order size and shipping method, costs are estimated at £10–£18 per jacket.
Customs and Import Duties: Typically add 5%–10% of the total landed cost.
5. Customisation Costs
Branding and Personalisation: High-quality embroidery or screen printing for logos, names or designs ranges from £10–£18 per jacket, based on complexity and quantity.
📊 Cost Comparison: Small Batch vs. Standard Orders
Cost ComponentFully Bespoke (<15 Units)Standard Pattern (>15 Units)Material Costs£55 – £70£50 – £60Armour Components£35 – £50£35 – £50Manufacturing Labour£20 – £30£15 – £25Overheads£7 – £12£5 – £10Shipping & Logistics£10 – £18£5 – £12Customisation£10 – £18£5 – £12Total Cost£140 – £198£115 – £169
Premium Jacket Features at Candish Sports
Our best-in-class motorcycle jackets are crafted with a standard three-layer system:
A removable zipped waterproof liner for weather protection.
An insulating thermal layer built in for comfortable riding in cooler conditions.
CE Level 2 certified protective armour providing advanced impact protection.
The outer shell combines 1000D Cordura, Defita reinforcements, and other specialised fabrics to deliver industry-leading abrasion resistance. To ensure enduring reliability, fastenings are engineered with heavy-duty zips, secure Velcro, and backup rare-earth magnets, innovatively designed to maintain integrity even if Velcro weakens over time.
The design balances optimised safety, thermal comfort, and adaptability to weather, ideal for riders who demand the finest in protection and functionality.
📢 Why Choose Candish Sports?
UK-Based Service: Direct communication and responsiveness from design through delivery.
Exclusive Small Batch Production: Precision manufacturing with attention to bespoke details and high build quality.
Fully Customisable Branding: Personal or team logos and names applied with expert printing or embroidery.
Safety Without Compromise: CE Level 2 armour integration ensures maximum rider protection recognised by top safety standards.
